Electronics Manufacturing Services

From design to deployment

Streamlined electronics production processes

Crystalaid offers premium electronic manufacturing and comprehensive printed circuit board assembly (PCBA) and circuit card assembly (CCA) solutions.

We seamlessly guide projects from concept to volume production, prioritising value engineering to meet your exact specifications and launch your products on time. From prototyping to high-volume production, our skilled technicians utilise a comprehensive suite of state-of-the-art equipment deliberately selected to accommodate diverse project requirements.

From design to deployment

Streamlined electronics production processes

Crystalaid offers premium electronic manufacturing and comprehensive printed circuit board assembly (PCBA) and circuit card assembly (CCA) solutions.

Surface-Mount Technology

The backbone of modern electronics

Surface-Mount Technology (SMT) has revolutionised PCB assembly. It is the backbone of modern electronics manufacturing, used extensively in producing mass-market products such as smartphones, laptops, and other portable devices. Its ability to support complex circuitry in a compact form factor makes it indispensable in the production of the latest technology.

All products are manufactured in compliance with the IPC-610-Class3 standard.

Compact design

Smaller, lighter, and more compact assemblies, crucial for miniaturisation trends in modern electronics.

Double sided

Enables placement on both sides of the PCB, increasing circuit complexity without compromising board size.

Performance

Components perform better, especially at higher frequencies, with minimal lead inductance and resistance.

Efficient production

With automation at the core of SMT, the assembly process is significantly faster and has less labor costs.

Consistency

Automated production lines and processes ensure consistent and repeatable high-quality results.

Through-Hole Technology

High reliability and robustness

Through-Hole Technology (THT) is a traditional method of PCB assembly that involves inserting the leads of components through pre-drilled holes on a printed circuit board and soldering them on the opposite side. This assembly technique is most prevalent in products requiring high reliability and robustness, with applications ranging from consumer electronics where durability is a concern to critical aerospace and defence electronics where the integrity of each connection is vital.

All products are manufactured in compliance with the IPC-610-Class3 standard.

Stronger connections

Provides strong mechanical bonds crucial for components that will endure mechanical stress and ensures they remain securely attached to the board.

Durability

Through-hole mounted components are well suited for environments where electronics may experience physical impacts or extreme conditions.

First Article Inspection and Golden Board

Ensuring precision from the start

First Article Inspection (FAI) is a critical evaluation process to validate the manufacturing approach for new parts or assemblies before full-scale production commences. This detailed and documented process is essential in confirming that all manufacturing procedures align perfectly with the specified design requirements.

A Golden Board, or golden sample, is a reference PCBA that has passed all the functional tests and meets all performance criteria. It acts as a practical guide for assembly line setups, ensuring each unit produced mirrors the quality of the Golden Board.

Preventive quality assurance

Acts as a preventive measure, identifying potential issues that might impact the quality, functionality, or manufacturability of the part. This early detection is crucial in avoiding costly corrections during mass production. The Golden Board provides a tangible standard for evaluating the quality and functionality of all manufactured PCBAs.

Validation of specifications

The first produced sample of a component or assembly undergoes thorough measurement and evaluation against the customer’s specifications and blueprints. This ensures every aspect of the production process is correctly understood and executed.

Defines the standard for setting up manufacturing lines, calibrating machines, and troubleshooting potential errors.

Work with us

Electronic manufacturing excellence from prototype to mass production

Whether your project requires high-volume production or more specialised, low-volume runs, Crystalaid’s flexible approach and extensive expertise enable us to provide customised solutions.

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FAQ’s

What makes Crystalaid’s PCB/CCA Assembly services stand out?Luke2025-01-06T04:40:48+10:00

What makes Crystalaid’s PCB/CCA Assembly services stand out?

Our PCB/CCA assembly services are distinguished by the latest technology including component verification systems (CVS) and precise assembly lines capable of handling a vast range of component sizes efficiently. We use advanced technology like vapor phase ovens and PTB aqueous washing machines, ensuring high-quality bonding and protection against environmental factors. Our commitment to precision, speed, and quality in every printed circuit board assembly sets us apart in the electronics manufacturing industry.

How does Crystalaid ensure quality in PCB Assembly?Luke2025-01-07T06:29:56+10:00

How does Crystalaid ensure quality in PCB Assembly?

Quality is paramount in our PCB assembly process. We conduct rigorous First Article Inspections (FAI) and utilise a Golden Board system to ensure each circuit board meets strict quality benchmarks, as per AS9100D. Our detailed inspection processes and adherence to high-quality standards guarantee consistency and reliability in our PCBA manufacturing.

Can Crystalaid handle complex PCBA designs?Luke2025-01-06T04:44:31+10:00

Can Crystalaid handle complex PCBA designs?

Absolutely. Our expertise in both through-hole and surface-mount technologies (SMT) equips us to handle a wide array of PCBA designs, from simple circuits to complex, high-density electronics. Our advanced SMT allows for greater component density and smaller board designs, making us well-suited for modern electronics manufacturing.

How does Crystalaid handle large-scale PCB Assembly orders?Luke2025-01-06T04:40:48+10:00

How does Crystalaid handle large-scale PCB Assembly orders?

We are equipped to handle large-scale orders with our high-speed assembly lines and rigorous quality assurance processes. Our capacity for mass production, coupled with consistent quality control, ensures we can meet large order demands while maintaining the high standards of PCB assembly.